BLACK NICKEL INSTRUCTIONS

BLACK NICKEL INSTRUCTIONS

                 Black Nickel Plating Kit Instructions
Black Nickel Plating results in a translucent to solid black metal coating over Nickel, Copper, Brass, Tin, Steel,
Stainless Steel and Zinc. Plating over Zinc will give the darkest colors. Depth of color can be varied by varying
plating time and amperage used. Shorter plating times and lower amperages give a more translucent color, and
vice versa.

READ MSDS AND WEAR ALL PROTECTIVE GEAR BEFORE STARTING




Tank Setup for 1.5 Gal Kit
For 3 Gal Kit, multiply by 2
For 4.5 Gal Kit, multiply by 3
For 15 Gal Kit, multiply by 10

Degreasing Tank
   1. In a plastic tank, add 1.5 Gallons of Distilled Water
   2. Add 12oz of SP Degreaser Powder
   3. Heat in a metal pot on a hotplate and transfer back to bucket for use and storage if desired.

Plating Tank
   1. In a plastic tank, add 1.5 Gallons Distilled Water
   2. Add the bag of Black Nickel Crystals
   3. Stir with a plastic spoon until dissolved.
   4. Mark liquid level with permanent marker on outside of tank
   5. Cut a small slit up each anode, about 9/10 of the way up. Bend back the strip and hang anode on tank
       wall so that the strip is on the outside of the tank. Make electrical connections to this strip.
   6. Install a piece of copper pipe across the top of the tank to hang parts from
   7. Install agitation pump


.




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Operating the System

Parts MUST be perfectly clean before plating. If a bright plated finish is required, parts must also be
polished to a high shine before plating.

Immerse the parts in the degreaser solution until clean. A soft brush may help speed the cleaning
process.

Check Cleanliness by Performing a Water break Test – water should sheet off the clean part, not bead
up.



 RINSING WITH DISTILLED WATER

    The part should be raised out of the solution and sprayed
                 liberally with distilled water.
      The runoff should be allowed to drain into the tank.




                                                                        Oil/dirt film makes water bead up




                                                                    No oil/dirt film allows water to cover part




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PROCEDURE                           SETUP                          OPERATING                    EQUIPMENT             SAFETY
                                                                  PARAMETERS
1. SURFACE              Buff & Polish for a mirror finish. Bead Blast for a ‘flat or Butler Nickel’ finish. Nylon Abrasive wheel
PREPARATION             buff for a ‘scratched brush’ look.
                                                            140- 200oF                        1 x Plastic tank      Wear rubber
                                                            No agitation                      1 x tank lid          gloves and
                                                            5 mins immersion                  SP Degreaser          goggles. Do
                                                                                                                    not ingest
2. DEGREASING                                               12 oz. SP Degreaser
                                                            1.5 gal Distilled water




3. RINSE IN
DISTILLED WATER
SPRAY




4. WATER BREAK
TEST
                        Oil/dirt film makes water bead up           No oil/dirt film allows water to cover part

5. CALCULATE TOTAL SURFACE AREA AND PLATING TIME
                                            Agitation (pump)                              1 x plastic tank           Wear rubber
                                            1 pack Crystals per 1.5                       1 x tank lid               gloves and
                                            gals of DISTILLED                             2 Nickel Anodes            goggles. Do
                                            WATER                                         2 Anode Bandages           not ingest
                                                                                          1 x filter/pump
                                                             0.01 amp per 1 sq”           Crystals
                                                                                          Distilled water
6. Tank Makeup                                               pH = 4.5-6




                         Plate for 2-10 minutes. Longer times will give more solid color. Feel free to experiment.
7. Plating Times

8. Replace lost water   After plating, top up the tank with DISTILLED water to the original waterline.
9. Protect              If desired, protect finish with lacquer, Caswell Sealer or Wax.




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Troubleshooting


                    Problem                         Cause                                      Remedy
       No deposit                     No current (or gassing from part) Check all electrics
                                      1. Poor preparation
                                                                            Check part with 'waterbreak' test. Check SP
       Plate peels off or blisters                                          Degreaser is OK.
                                      2. Inadequate cleaning
       Pitted Plate and Orange Peel 1. Hydrogen bubbles formed on           Alter agitation, or use manual agitation of the
       effect                       part                                    part.

                                      1. Amps too high                      Reduce current

       Rough Plate                    2. suspended particles in solution Filter solution (no charcoal). Clean filter

                                      3. pH too high or low                 Adjust Ph to within 4.5-6

       'Burnt' Plate                  Too much current                      Lower the amperage

       Dull Plate                     1. Part not polished properly         Strip the plate off and re-polish




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